603 742 1581 [email protected]

Medical Foam for Cleanroom Devices

Cleanroom-ready foam solutions for medical devices and sterile packaging. Janco Medical converts Volara® and Zotefoams® in-house, helping engineers solve contamination, protection, and supply challenges.

Request a Medical Foam Engineering Review

Speak with one of our medical foam specialists to review foam specs, materials, and timelines.

60+ Years

Medical manufacturing expertise since 1964

ISO 13485 Certified

Quality systems built for regulated medical applications

End to End Support

Full-service support from engineering to finished assembly

Why Engineers Choose Janco

Medical device manufacturers rely on Janco for foam components that perform reliably in contamination-controlled environments. With more than 60 years of manufacturing experience, Janco combines material expertise, cleanroom production, and full converting capabilities to support complex medical applications. Our team works directly with engineers to solve challenges related to device protection, sterilization compatibility, and repeatable packaging performance.

  • ISO 13485 certified quality system
  • FDA registered medical manufacturer
  • Class 7 and Class 8 cleanroom production
  • Volara® and Zotefoams® in stock
  • Full converting capabilities under one roof
  • Engineering support from prototype to production

Medical Foam Material Expertise

Selecting foam for medical devices requires more than basic cushioning. Materials must maintain performance through sterilization, handling, and long-term storage while protecting delicate components. Janco helps engineering teams identify materials that meet strict requirements for cleanroom compatibility, consistent density, moisture resistance, and chemical stability. Our experience with closed-cell polyethylene foams ensures reliable device support without particulate contamination or material breakdown.

volara foam rolls at Janco Medical

Volara® and Zotefoams® Materials

Janco specializes in converting high-performance polyethylene foams including Volara® and Zotefoams®. These materials are widely used in medical manufacturing because they combine smooth surfaces, structural durability, and cleanroom compatibility. Volara provides consistent density and smooth surfaces ideal for device packaging and sterile kit assembly, while Zotefoams deliver exceptional durability, chemical resistance, and non-particulating performance for contamination-sensitive environments.

Cleanroom Manufacturing Compliance

Foam components used in medical devices and sterile packaging must be manufactured in environments that support contamination control and regulatory compliance. Janco produces foam components in ISO 14644-1 Class 8 cleanrooms with Class 7 packaging to maintain product integrity. Our ISO 13485 certified quality system and FDA registration support traceability, validation documentation, and consistent manufacturing standards required for regulated medical applications.

Precision Converting & Engineering Support

Medical foam components often require precise geometries, specialized thicknesses, and consistent repeatability across production runs. Janco provides advanced foam converting capabilities that allow engineers to prototype, refine, and scale designs efficiently.

Capabilities include:

 

  • Precision die cutting for repeatable component geometry
  • CNC machining and milling for complex foam structures
  • Skiving to achieve non-standard material thicknesses
  • Multi-layer lamination for structural or adhesive bonding
  • Thermoforming and compression molding for molded parts

Request a Medical Foam Engineering Review

Speak with one of our medical foam specialists to review foam specs, materials, and timelines.

GPPC Landing Page Form